MIXED-GROUND HDD REAMING

Multi-Stage Reamer

The DRILLNOVA Multi-Stage Reamer uses progressive carbide cutter rows to divide bore enlargement across multiple cutting stages. Its stepped profile reduces the formation engaged by each row, while deep channels support spoil movement through compacted clay, controlled gravelly ground and weathered soft rock.

Application

Progressive HDD bore enlargement

Formation

Compacted clay to weathered soft rock

Cutting System

Progressive carbide cutter rows

Size Range

8-48 in / approximately 200-1,200 mm

Product Overview & Application

Overview

The DRILLNOVA Multi-Stage Reamer enlarges the bore through a sequence of progressively larger cutting rows. This distributes engagement along the body instead of concentrating it at one cutting face. Deep channels provide space for loosened material, while application-matched cutters and wear protection support service in variable soft ground.

Progressive cutting profile of a DRILLNOVA HDD multi-stage reamer

Staged Cutting

Progressive rows divide bore enlargement into multiple cutting steps and distribute engagement along the tool

Mixed-Ground Capability

The configuration is intended for hardpan, compacted clay and controlled gravelly or weathered ground

Reinforced Body

The welded body can incorporate protected high-wear areas according to the approved drawing

Serviceable Carbide Cutters

Replaceable carbide cutters support inspection and maintenance when the supplied design permits replacement

Design, Construction & Available Options

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Cutting Profile

Progressive multi-stage rows reduce the formation engaged by each successive cutter row

Cutter System

Carbide cutters arranged by diameter and operating direction

Spoil Channels

Deep channels provide clearance for cuttings movement around the body

Body Construction

Welded steel body manufactured to the approved product drawing

Wear Protection

Hardfacing or other protection can be applied to specified high-wear zones

Cutter Service

Replaceable cutter arrangements can be supplied where defined by the approved design

This reamer should be selected as part of a complete bore-enlargement plan. Abrupt hard bands, unstable walls, large particles or poor spoil return can change loading and cuttings behaviour. Competent hard rock and uncontrolled large cobbles normally require a different tool or revised pass strategy.

Models & Specifications

Review standard Diamond Compact PDC Bit configurations below. Final dimensions and connections are confirmed during application review.

10" Multi-Stage Reamer

Diameter: 10" /254mm
Cutter bit model: DT1
Number of cutter bits: 45
Connection: 2-3/8 IF BOX*BOX
Overall Length: 660mm
VIEW PDF

12" Multi-Stage Reamer

Diameter: 12"/304.8mm
Cutter bit model: DT1
Number of cutter bits: 54
Connection: 2-3/8 IF BOX*BOX
Overall Length: 660mm
VIEW PDF

14" Multi-Stage Reamer

Diameter: 14"/355.6mm
Cutter bit model: DT1
Number of cutter bits: 54
Connection: 2-3/8 IF BOX*BOX
Overall Length: 660mm
VIEW PDF

16" Multi-Stage Reamer

Diameter: 16"/406.4mm
Cutter bit model: DT2
Number of cutter bits: 72
Connection: 2-3/8 IF BOX*BOX
Overall Length: 835mm
VIEW PDF

18" Multi-Stage Reamer

Diameter: 18"/457.2mm
Cutter bit model: DT2
Number of cutter bits: 81
Connection: 2-7/8 IF BOX*BOX
Overall Length: 935mm
VIEW PDF

20" Multi-Stage Reamer

Diameter: 20"/508.0mm
Cutter bit model: DT2
Number of cutter bits: 90
Connection: 2-7/8 IF BOX*BOX
Overall Length: 935mm
VIEW PDF

Use, Quality & Documentation

Use & Installation

Confirm the pass plan, connection, cutting direction, cutter condition and clear spoil channels before operation.

Inspection / Replacement

Inspect cutter rows, cutter retention, welds, stage edges, wear zones, channels, body and connection after each run.

Handling / Storage

Protect cutters and connections from impact, clean packed material from channels and support the tool securely during storage.

Workshop inspection of cutter rows and welded body on a DRILLNOVA multi-stage reamer

Quality / Process Steps

1. Application and drawing review
2. Material and component verification
3. Body fabrication
4. Cutter and wear-protection installation

Documentation

Product Data SheetPDF ↓
Operating GuidePDF ↓
Material / Manufacturing RecordPDF ↓
Safety & Handling GuidePDF ↓

Related HDD Products

Product FAQ

What is a multi-stage reamer used for?

It enlarges an HDD bore through multiple progressive cutting rows. Each stage removes part of the remaining formation, distributing engagement along the body.

Which formations are suitable?

The tool is intended for compacted clay, hardpan, controlled gravelly ground and weathered soft rock. Large cobbles, competent hard rock or unstable bore conditions require separate review.

What sizes are available?

The catalogue range is 8-48 in / approximately 200-1,200 mm. The exact stage sequence and number of cutter rows depend on the final diameter and application.

Why use progressive cutter rows?

Progressive rows reduce the amount of formation engaged at a single cutting face and distribute cutting work through several stages. Actual load still depends on the ground, pass plan and operating parameters.

How is this different from a fluted reamer?

A multi-stage reamer emphasizes separate progressive cutting rows and deep channels. A fluted reamer uses a more continuous tapered body with helical spoil paths. Ground behaviour and the pass plan determine the better option.

Are the carbide cutters replaceable?

Replaceable cutter arrangements can be supplied where the approved design permits. Confirm the cutter type, retention method and replacement procedure for the exact model.

How is the connection selected?

Provide the exact drill-string connection, pin or box orientation, mating component and reference standard. DRILLNOVA will confirm the interface on the approved drawing.

What should be inspected after each run?

Inspect cutter wear or loss, retention areas, weld cracks, damaged stage edges, worn hardfacing, blocked channels, body deformation and connection damage.

Can the stage arrangement be customized?

Yes. Stage diameters, row quantity, cutter placement, channel area, wear protection, connection and overall length can be reviewed for the application.

Plan the Correct Reaming Stages

Share the pilot-bore size, target diameter, ground description, rig model, connection, drilling-fluid capacity and planned pass sequence. DRILLNOVA will review the application and confirm the recommended stage and cutter configuration.

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