BOLT-ON ROLLER-CONE HDD TOOLING

Bolt-On Hole Opener

The DRILLNOVA Bolt-On Hole Opener is a configurable HDD bore-enlargement tool with field-replaceable roller-cone cutter assemblies. Interchangeable cutting structures allow the tool to be matched to soft, mixed, medium-hard or hard formations while the bolted mounting system simplifies cutter inspection and replacement between runs.

Application

HDD pilot-bore enlargement

Formation

Soft to hard formations

Size Range

12–48 in configurations

Cutter System

Field-replaceable bolt-on cutters

Product Overview & Application

Overview

The DRILLNOVA Bolt-On Hole Opener enlarges an HDD pilot bore with replaceable roller-cone cutters. Its modular cutter pockets support rapid maintenance and formation-matched cutter selection, making the tool suitable for contractors who need one serviceable platform across changing ground conditions.

Crew handling a DRILLNOVA bolt-on hole opener at an HDD jobsite

Field-Replaceable Cutters

Bolted cutter assemblies can be removed and replaced without cutting or rewelding the tool body.

Formation-Matched Cutting

Milled-tooth, chisel, conical and spherical cutting structures cover a broad range of ground strengths.

Secure Three-Bolt Retention

Slot-type cutter pockets, three-bolt fastening and spring locking provide stable cutter retention during reaming.

Serviceable Tool Platform

Replaceable cones reduce workshop dependence and help return the tool to service faster between runs.

Design, Construction & Available Options

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Cutter Mounting

Heavy-duty steel body with reinforced cutter pockets and wear-protected working areas

Cutter Sizes

Slot pocket with three-bolt fastening and spring-lock retention

Cutting Structures

MH-7R: 7.875 in; MH-3R: 8.5 in; 12MH-3R: 12.5 in

Hydraulics

Milled tooth, chisel insert, conical insert or spherical insert

Connections

Project-matched fluid passages and jetting arrangement for cleaning, cooling and cuttings transport

Formation guide

API REG, IF and NC options subject to drill-string compatibility review

Formation-strength bands are selection guidance, not a substitute for a project review. Confirm cutter structure, bearing/seal arrangement, connection, pilot-hole size and hydraulic layout before manufacture.

Models & Specifications

Review standard Diamond Compact PDC Bit configurations below. Final dimensions and connections are confirmed during application review.

10" Bolt-On Hole Opener

Opening Diameter: 10" / Ø254mm
Cutter Configuration: 4 roller cones
Nozzle Arrangement: 6 nozzles, 4 front + 2 rear
Connection: 2-7/8 IF BOX*BOX
Overall Length: 1100mm
VIEW PDF

12" Bolt-On Hole Opener

Opening Diameter: 12" / Ø304.8 mm
Cutter Configuration: 4 roller cones
Nozzle Arrangement: 6 nozzles, 4 front + 2 rear
Connection: 2-7/8 IF BOX*BOX
Overall Length: 1,000 mm
VIEW PDF

14" Bolt-On Hole Opener

Opening Diameter: 14" / Ø355.6 mm
Cutter Configuration: 4 roller cones
Nozzle Arrangement: 6 nozzles, 4 front + 2 rear
Connection: 3-1/2 IF BOX*BOX
Overall Length: 1,118 mm
VIEW PDF

16" Milled-Tooth Hole Opener

Opening Diameter: 16" / Ø406.4 mm
Cutter Configuration: 4 roller cones
Nozzle Arrangement: 6 nozzles, 4 front + 2 rear
Connection: 6-5/8 FH Box*FH Pin
Overall Length: 1,250 mm
VIEW PDF

18" Bolt-On TCI Hole Opener

Opening Diameter: 18" / Ø457.2mm
Cutter Configuration: 4 roller cones
Nozzle Arrangement: 6 nozzles, 4 front + 2 rear
Connection: 3-1/2 IF BOX*BOX
Overall Length: 1225mm
VIEW PDF

20" Bolt-On TCI Hole Opener

Opening Diameter: 20" / Ø508.0mm
Cutter Configuration: 5 roller cones
Nozzle Arrangement: 6 nozzles, 4 front + 4 rear
Connection: 3-1/2 IF BOX*BOX
Overall Length: 1300mm
VIEW PDF

Use, Quality & Documentation

Use & Installation

Verify connection compatibility, cutter retention, pilot-hole clearance and make-up requirements before operation.

Inspection / Replacement

Inspect cutter rotation, inserts, bearings, bolts, locks, pockets and body protection after every run.

Handling / Storage

Protect cutters, threads and retaining hardware from impact, moisture and contamination.

DRILLNOVA welder fabricating a bolt-on hole opener during the manufacturing process

Quality / Process Steps

1. Incoming material and cutter verification
2. Precision machining and cutter-pocket assembly
3. Dimensional, retention and functional inspection
4. Final identification, documentation and packing

Documentation

Product Data SheetPDF ↓
Approved Model DrawingPDF ↓
Operating & Maintenance GuidePDF ↓
Inspection ChecklistPDF ↓

Related HDD Products

Product FAQ

What applications is the Bolt-On Hole Opener designed for?

It is designed to enlarge HDD pilot bores where replaceable roller-cone cutters and formation-specific cutting structures are required.

Which formations can it handle?

The platform covers soft through very hard formations when fitted with the appropriate milled-tooth, chisel, conical or spherical cutting structure. Final selection depends on strength, abrasiveness, fracture condition and pilot-hole quality.

Can the cutters be changed in the field?

Yes. The bolted pocket system is designed to allow cutter replacement without welding. The tool must be secured, cleaned and inspected, and the specified retention components and tightening procedure must be followed.

What information is required for selection?

Provide the pilot-hole diameter, required finished diameter, formation description or strength, abrasiveness, drill model, connection, available torque/pullback, fluid capacity and any dimensional restrictions.

Are 40–48 inch models standard?

They are within the stated product range but are not detailed in the catalog’s standard model table. DRILLNOVA should confirm these sizes as project-specific configurations before publication or quotation.

What should be inspected after a run?

Check cutter rotation, teeth or inserts, bearings and seals, bolts, locking parts, cutter pockets, hardfacing, body welds, fluid ports and threaded connections.

Can the connection and cutter layout be customized?

Yes. Connection, cutter series, cutter count, cutting structure and hydraulic layout can be selected after application review.

Configure Your Bolt-On Hole Opener

Share your target diameter, formation, pilot-hole size, rig connection and operating limits. DRILLNOVA will review the cutter structure, cutter count, hydraulics and tool interfaces for your project.

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