WELDED ROLLER-CONE HDD TOOLING

Fixed Type Hole Opener

The DRILLNOVA Fixed Type Hole Opener is a heavy-duty HDD bore-enlargement tool with roller-cone cutters welded to a project-specific body. Steel-tooth and TCI cutter options, robust welded supports and wear-protected surfaces provide a stable cutting platform for soft, mixed, medium-hard and hard formations.

Application

HDD pilot-bore enlargement

Formation

Soft to hard formations

Standard Sizes

8–40 in configurations

Cutter Mounting

Welded fixed cutter assemblies

Product Overview & Application

Overview

The DRILLNOVA Fixed Type Hole Opener uses welded roller-cone cutters to enlarge HDD pilot bores. Its simple, rigid construction supports high-load reaming, while the cutter type, count, placement and protection are selected for the finished diameter and ground conditions.

Welder fabricating a Fixed Type Hole Opener in an industrial welding booth

Rigid Welded Construction

Permanent cutter supports create a stable cutting platform for demanding pullback and rotation loads.

Steel-Tooth or TCI Cutters

Select steel-tooth cones for softer ground or TCI cones for medium-hard to hard formations.

Project-Matched Cutter Layout

Cutter size, count, position and overlap are selected around the required diameter and formation.

Wear-Protected Working Areas

Hardfacing and protected body surfaces help resist abrasion around high-contact zones.

Design, Construction & Available Options

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Body Construction

Heavy-duty steel body with welded cutter supports and reinforced load paths

Cutter Type

Steel-tooth or tungsten-carbide-insert roller cones

Cutter Size Options

5.5 in, 6 in, 8.5 in, 12.25 in and 13.875 in nominal series; final selection by approved drawing

IADC Options

517, 537, 617, 637 and 737

Bearing / Seal Options

Metal-sealed or rubber-sealed cutter options subject to application review

Outside Diameter Range

Approximately 200–1800 mm project capability; standard catalog models are listed from 8–40 in

The cutter assemblies are welded to the body. Cutter replacement requires workshop removal, welding, dimensional verification and final inspection by qualified personnel.

Models & Specifications

Review standard Diamond Compact PDC Bit configurations below. Final dimensions and connections are confirmed during application review.

10" Fixed Type Hole Opener

Opening Diameter: 10" / Ø254mm
Cutter Configuration: 4 roller cones
Nozzle Arrangement: 6 nozzles, 4 front + 2 rear
Connection: 2-7/8 IF BOX*BOX
Overall Length: 1,100 mm
VIEW PDF

12" Fixed Type Hole Opener

Opening Diameter: 250 mm
Cutter Configuration: 4 roller cones
Nozzle Arrangement: 6 nozzles, 4 front + 2 rear
Connection: 2-7/8 IF BOX*BOX
Overall Length: 1,000 mm
VIEW PDF

14" Fixed Type Hole Opener

Opening Diameter: 300 mm
Cutter Configuration: 4 roller cones
Nozzle Arrangement: 6 nozzles, 4 front + 2 rear
Connection: 3-1/2 IF BOX*BOX
Overall Length: 1,118 mm
VIEW PDF

16" Fixed Type Hole Opener

Opening Diameter: 300 mm
Cutter Configuration: 4 roller cones
Nozzle Arrangement: 6 nozzles, 4 front + 2 rear
Connection: 6-5/8 FH Box*FH Pin
Overall Length: 1,250 mm
VIEW PDF

18" Fixed Type Hole Opener

Opening Diameter: 350 mm
Cutter Configuration: 4 roller cones
Nozzle Arrangement: 6 nozzles, 4 front + 2 rear
Connection: 3-1/2 IF BOX*BOX
Overall Length: 1,225 mm
VIEW PDF

20" Fixed Type Hole Opener

Opening Diameter: 400 mm
Cutter Configuration: 5 roller cones
Nozzle Arrangement: 6 nozzles, 4 front + 2 rear
Connection: 3-1/2 IF BOX*BOX
Overall Length: 1300mm
VIEW PDF

Use, Quality & Documentation

Use & Installation

Confirm connection, pilot-hole clearance, cutter condition and operating parameters before the run.

nspection / Repair

Inspect cutters, welds, supports, hardfacing, body and connection after every run.

Handling / Storage

Protect roller cones, threads and welded supports from impact, moisture and contamination.

Technician measuring a Fixed Type Hole Opener roller cone cutter with a vernier caliper

Quality / Process Steps

1. Material, cutter and component verification
2. Body machining, cutter positioning and qualified welding
3. Dimensional, weld and cutter-function inspection
4. Final identification, documentation and packing

Documentation

Product Data SheetPDF ↓
Approved Model DrawingPDF ↓
Operating & Inspection GuidePDF ↓
Repair Inspection RecordPDF ↓

Related HDD Products

Product FAQ

What applications is the Fixed Type Hole Opener designed for?

It is designed for HDD pilot-bore enlargement where a rigid welded cutter layout is selected for a defined finished diameter and formation.

When should steel-tooth cutters be used?

Steel-tooth cutters are generally selected for soft to medium formations. Final selection depends on compressive strength, abrasiveness, fracture condition and expected run length.

When should TCI cutters be used?

TCI cutters are generally selected for medium-hard to hard rock, with IADC and insert geometry matched to the ground conditions.

Can the cutters be replaced in the field?

No. The cutters are welded to the body. Replacement requires controlled workshop removal, qualified welding, dimensional checks and final inspection.

What information is required for selection?

Provide pilot-hole and finished diameters, formation data, abrasiveness, drill model, connection, available torque/pullback, circulation capacity and any dimensional limits.

Can the connection and cutter layout be customized?

Yes. DRILLNOVA can review the connection, cutter size, count, IADC code, sealing option, placement and wear protection for the project.

What should be inspected after a run?

Check cone rotation, teeth or inserts, bearings and seals, cutter-support welds, body welds, hardfacing, fluid passages and threaded connections.

Configure Your Fixed Type Hole Opener

Share your target diameter, formation, pilot-hole size, rig connection and operating limits. DRILLNOVA will review the cutter structure, cutter count, welded layout and tool interfaces for your project.

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Tell us about your ground conditions, bore requirements or tooling needs. Our HDD tool specialist will review your information and recommend the appropriate next step.

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For faster review, include the tool type, bore diameter, ground conditions, drill rig and required connection when available.

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