FIXED-BLADE PDC REAMING TOOL

Fixed Type PDC Reamer

The DRILLNOVA Novacut™ F Fixed Type PDC Reamer is engineered for efficient HDD bore enlargement in suitable consolidated formations. Its one-piece body and fixed PDC cutting structure continuously shear the formation without rotating cone assemblies, while application-matched blades, wear protection and optional jetting support stable reaming and effective cuttings removal.

Application

HDD bore enlargement

Formation

Consolidated & mixed formations

Rig Compatibility

Application-matched connection

Cutter Configuration

3-7 fixed PDC blades

Product Overview & Application

Overview

Novacut™ F is a fixed-blade PDC reamer for HDD bore enlargement in suitable consolidated formations. Its one-piece body and integral PDC blades provide efficient shearing without rotating cone assemblies. Blade layout, cutter size, connection and optional jetting are matched to the target diameter, ground conditions and rig capacity.

Side view of a DRILLNOVA fixed blade PDC reamer with jetting nozzles

Continuous PDC Shearing

Fixed PDC cutters shear compatible formations efficiently without rotating cone assemblies.

Rugged One-Piece Body

Integral steel construction provides a simple, stable platform for demanding HDD reaming work.

Application-Matched Layout

Blade count, cutter size and connection are selected around the bore diameter and ground conditions.

Effective Cuttings Removal

Optional jetting ports support cutter cooling, blade cleaning and drilling-fluid circulation.

Design, Construction & Available Options

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Body Construction

One-piece heat-treated steel body

Cutter Type

Premium 13, 16 or 19 mm PDC cutters

Cutting Structure

Application-matched 3-7 fixed-blade layout

Hydraulics

Optional jetting ports and optimized fluid paths

Gauge Protection

Wear-resistant hardfacing and carbide protection

Available Options

8-36 in sizes; API REG, IF or NC connections

Final blade count, cutter size, connection, hydraulic layout, overall dimensions and operating limits are confirmed after reviewing the target hole diameter, pilot-hole size, formation, drilling-fluid capacity and rig parameters. Fixed PDC reamers are application-specific tools; do not select a configuration by diameter alone.

Models & Specifications

Review standard Diamond Compact PDC Bit configurations below. Final dimensions and connections are confirmed during application review.

10″ Fixed Type PDC Reamer

Diameter: 10″ / 254.0 mm
Number of Blades: 5
Overall Length: 455mm
Connection: 2-7/8 REG BOX*BOX
Main Cutters: 32*1313 PDC Cutters
Secondary Cutters: 20*1308 PDC Cutters
Gauge Cutters: 30*13mm
Nozzles: 8*8mm
VIEW PDF

12″ Fixed Type PDC Reamer

Diameter: 12″ / 304.8 mm
Number of Blades: 5
Overall Length: 495mm
Connection: 2-7/8 REG BOX*BOX
Main Cutters: 47*1313 PDC Cutters
Secondary Cutters: 52*1308 PDC Cutters
Gauge Cutters: 30*13mm
Nozzles: 8*8mm
VIEW PDF

14″ Fixed Type PDC Reamer

Diameter: 14″ / 355.6 mm
Number of Blades: 6
Overall Length: 910mm
Connection: 2-7/8 REG BOX*BOX
Main Cutters: 49*1313 PDC Cutters
Secondary Cutters: 74*1308 PDC Cutters
Gauge Cutters: 48*13mm
Nozzles: 12*8mm
VIEW PDF

16″ Fixed Type PDC Reamer

Diameter: 16″ / 406.4 mm
Number of Blades: 6
Overall Length: 940mm
Connection: 2-7/8 REG BOX*BOX
Main Cutters: 59*1313 PDC Cutters
Secondary Cutters: 88*1308 PDC Cutters
Gauge Cutters: 48*13mm
Nozzles: 12*8mm
VIEW PDF

18″ Fixed Type PDC Reamer

Diameter: 18″ / 457.2 mm
Number of Blades: 6
Overall Length: 965mm
Connection: 2-7/8 REG BOX*BOX
Main Cutters: 68*1313 PDC Cutters
Secondary Cutters: 88*1308 PDC Cutters
Gauge Cutters: 54*13mm
Nozzles: 12*8mm
VIEW PDF

20″ Fixed Type PDC Reamer

Diameter: 20″ / 508.0 mm
Number of Blades: 6
Overall Length: 1050mm
Connection: 2-7/8 REG BOX*BOX
Main Cutters: 74*1313 PDC Cutters
Secondary Cutters: 96*1308 PDC Cutters
Gauge Cutters: 60*13mm
Nozzles: 12*8mm
VIEW PDF

Use, Quality & Documentation

Use & Installation

Confirm the approved connection, thread engagement, make-up torque and drilling-fluid flow before operation.

Inspection / Maintenance

Inspect PDC cutters, hardfacing, blades, nozzles, body and connections after every reaming run.

Handling / Storage

Protect cutters and threads from impact, moisture and contamination; use thread protectors during transport.

Technician wearing navy-blue gloves welding the cutting blades of a fixed type PDC reamer.

Quality / Process Steps

1. Material and component verification
2. Precision machining and assembly inspection
3. Dimensional and functional verification
4. Final inspection and documentation

Documentation

Fixed Type PDC Reamer Product Data SheetPDF ↓
Inspection ChecklistPDF ↓
Operating & Maintenance GuidePDF ↓
Safety & Handling GuidePDF ↓

Related HDD Products

Product FAQ

What applications is the Fixed Type PDC Reamer designed for?

It is designed for horizontal directional drilling bore enlargement in suitable consolidated formations. The final cutting structure is selected according to the target diameter, formation, pilot hole, rig torque and drilling-fluid capacity.

What sizes are available?

Standard configurations are available from 8 to 36 inches. Intermediate and project-specific sizes can be reviewed against the required bore diameter and operating conditions.

Which blade and cutter options are available?

DRILLNOVA offers 3-, 4-, 5-, 6- and 7-blade layouts with 13, 16 or 19 mm PDC cutter options. Blade count and cutter size are matched to the application rather than selected by diameter alone.

Which connections are available?

API REG, IF and NC connections are available and can be customized. The exact connection and orientation must be confirmed against the drill string and approved drawing before production.

Can the Fixed Type PDC Reamer be customized?

Yes. Diameter, blade layout, cutter size, connection, jetting arrangement and wear protection can be configured after an application review.

How is a fixed PDC reamer different from a bolt-on PDC reamer?

A fixed PDC reamer uses an integral cutting structure on a one-piece body. A bolt-on PDC reamer uses removable blade assemblies that can be replaced separately. Fixed designs emphasize structural simplicity, while bolt-on designs prioritize service flexibility.

What inspection is recommended during service?

Inspect PDC cutters for chipping or loss, check blade and gauge wear, confirm that nozzles and fluid passages are clear, examine the body for damage and verify connection condition after each run. Remove the tool from service if damage could affect safe operation.

Is this reamer suitable for every rock formation?

No. Fixed PDC reamers are application-specific. Very hard, highly abrasive, fractured, gravelly or cobble-bearing ground may require a different cutting structure. Submit formation information for technical review before selection.

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