MODULAR PDC ROCK REAMING TOOLING

Bolt-On PDC Reamer

Engineered for efficient HDD bore enlargement in medium-hard rock and compatible mixed formations, the DRILLNOVA Bolt-On PDC Reamer combines a robust steel body with replaceable cutter arms. Its modular construction simplifies cutting-structure service while an application-specific PDC layout supports stable torque, effective cuttings removal and consistent bore geometry.

Application

HDD bore enlargement

Formation

Medium-hard & compatible mixed formations

Cutting System

Replaceable PDC cutter arms

Operation

Push or pull configuration available

Product Overview & Application

Overview

The DRILLNOVA Bolt-On PDC Reamer is a modular fixed-cutter hole-opening tool developed for horizontal directional drilling. Replaceable cutter arms mount securely to the reusable steel body, allowing worn cutting structures to be serviced independently instead of replacing the complete tool.

Bolt-On PDC Reamer prepared for bore enlargement at an HDD jobsite

Replaceable Cutter Arms

Individual cutting modules can be inspected and replaced separately to simplify planned maintenance.

Balanced Cutting Action

Application-specific blade and cutter placement distributes loads around the tool for smoother reaming.

Efficient Fluid Flow

Configured fluid passages support cutter cooling, face cleaning and cuttings transport.

Reusable Steel Body

The heavy-duty body is designed to support multiple service cycles when maintained within approved limits.

Design, Construction & Available Options

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Body Construction

High-strength steel body designed for HDD reaming torque, axial load and repeated service.

Cutter Arms

Mechanically retained bolt-on modules that can be removed for inspection, repair or replacement.

Cutting Structure

Formation-specific PDC cutter size, exposure and back-rake selected for the required application.

Gauge Protection

Wear-resistant protection on critical outer surfaces helps maintain reaming diameter.

Hydraulics

| Fluid ports or replaceable nozzles can be arranged to clean the cutting structure and transport cuttings.

Connections

Box × box and other project-specific connection arrangements are available after compatibility review.

Final dimensions, cutter layout, blade retention, hydraulics and connection details are confirmed after review of the pilot-hole diameter, target bore size, formation, bore plan and drill-rig capacity.

Models & Specifications

Review standard Diamond Compact PDC Bit configurations below. Final dimensions and connections are confirmed during application review.

10″ Bolt-On PDC Reamer

Diameter: 10″ / 254.0 mm
Number of Blades: 5
Overall Length: 455mm
Connection: 2-7/8 REG BOX*BOX
Main Cutters: 32*1313 PDC Cutters
Secondary Cutters: 20*1308 PDC Cutters
Gauge Cutters: 30*13mm
Nozzles: 8*8mm
VIEW PDF

12″ Bolt-On PDC Reamer

Diameter: 12″ / 304.8 mm
Number of Blades: 5
Overall Length: 495mm
Connection: 2-7/8 REG BOX*BOX
Main Cutters: 47*1313 PDC Cutters
Secondary Cutters: 52*1308 PDC Cutters
Gauge Cutters: 30*13mm
Nozzles: 8*8mm
VIEW PDF

14″ Bolt-On PDC Reamer

Diameter: 14″ / 355.6 mm
Number of Blades: 6
Overall Length: 910mm
Connection: 2-7/8 REG BOX*BOX
Main Cutters: 49*1313 PDC Cutters
Secondary Cutters: 74*1308 PDC Cutters
Gauge Cutters: 48*13mm
Nozzles: 12*8mm
VIEW PDF

16″ Bolt-On PDC Reamer

Diameter: 16″ / 406.4 mm
Number of Blades: 6
Overall Length: 940mm
Connection: 2-7/8 REG BOX*BOX
Main Cutters: 59*1313 PDC Cutters
Secondary Cutters: 88*1308 PDC Cutters
Gauge Cutters: 48*13mm
Nozzles: 12*8mm
VIEW PDF

18″ Bolt-On PDC Reamer

Diameter: 18″ / 457.2 mm
Number of Blades: 6
Overall Length: 965mm
Connection: 2-7/8 REG BOX*BOX
Main Cutters: 68*1313 PDC Cutters
Secondary Cutters: 88*1308 PDC Cutters
Gauge Cutters: 54*13mm
Nozzles: 12*8mm
VIEW PDF

20″ Bolt-On PDC Reamer

Diameter: 20″ / 508.0 mm
Number of Blades: 6
Overall Length: 1050mm
Connection: 2-7/8 REG BOX*BOX
Main Cutters: 74*1313 PDC Cutters
Secondary Cutters: 96*1308 PDC Cutters
Gauge Cutters: 60*13mm
Nozzles: 12*8mm
VIEW PDF

Use, Quality & Documentation

Use & Installation

Confirm correct thread engagement and torque before operation.

Inspection / Replacement

Inspect cutters, nozzles, body and connection after each run.

Handling / Storage

Protect cutters and threads from impact, moisture and contamination.

Quality / Process Steps

Material Verification
Precision Machining
Component Assembly
Dimensional Inspection

Documentation

Product Data SheetPDF ↓
Approved Configuration DrawingPDF ↓
Operating & Maintenance GuidePDF ↓
Inspection ChecklistPDF ↓

Related HDD Products

Product FAQ

What is a Bolt-On PDC Reamer used for?

It is used to enlarge a pilot bore during horizontal directional drilling. Its PDC-equipped cutter arms remove suitable rock formations while the reamer body transfers torque and pullback or thrust through the drill string.

What is the main benefit of the bolt-on design?

The modular design allows individual cutter arms to be inspected, repaired or replaced separately. This can reduce maintenance time and avoid replacing a serviceable reamer body when only the cutting structure is worn.

Which formations are suitable?

The tool is intended for medium-hard rock and compatible mixed formations where a stable shearing action is achievable. Formation strength alone is not sufficient for selection; abrasiveness, fracture condition, cobbles and impact risk must also be reviewed.

Can the same body use different reaming diameters?

Selected body and blade combinations may support more than one cutting diameter, but interchangeability is design-specific. Use only cutter arms listed on the approved drawing for that exact body and serial configuration.

Are custom sizes and connections available?

Yes. Diameter, blade count, cutter layout, connection, hydraulics and wear protection can be reviewed for customization. Production should begin only after the project drawing is approved.

Can the reamer operate in both push and pull directions?

Push, pull or bidirectional use may be available depending on the body, cutting profile and connection arrangement. Confirm the permitted operating direction before use.

What project information is required for selection?

Provide the formation or geotechnical report, pilot-hole diameter, target bore diameter, bore length, drill-rig model, available torque and pullback, flow capacity, drill-string connection and planned reaming direction.

How should the cutter arms be replaced?

Follow the approved service procedure. Clean and inspect all mating surfaces, use the specified fasteners and tightening method, and verify that every arm is fully seated and securely retained before operation.

What should be inspected after each run?

Check the PDC cutters, carbide protection, cutter arms, mounting faces, retaining bolts, gauge diameter, nozzles or fluid ports, body condition and threaded connections. Remove the tool from service if cracks, looseness or abnormal wear are found.

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